So, I know I generally just write blog posts to complain about crap or to tell you about some awesome new product or service that I've recently started using, but today, I wanted to tell you about a project that has been keeping me busy for a couple of months - My workbench.
Now, sure, I could have gone out and purchased a workbench from the local hardware store or used a prefabricated counter top and bolted it to the wall, but where is the fun in that?!
For this project, I started by researching some workbench designs and talking to friends and family about different options. I wanted something substantial. Something tall. Something that wasn't too deep or shallow. something that would give me storage, but not look like an eyesore.
Mostly, I wanted to rip out the old workbench (made of scrap parts by the previous owners) and build one that meets my needs and expectations.
This gave me the excuse to do several things:
It's difficult to do and when you make a mistake you have to start over or do lots of erasing. it's terrible.
That's where SketchUp Make came in handy! This software is awesome. It took a little bit of trial and error, but it's really easy to learn and use. Their tutorial videos are fantastic! [No, I'm not sponsored by these guys. they make a great product and deserve to be recognized for it.]
SketchUp gave me the ability to tweak the design and try different things in a 3D space ultimately designing a MUCH better product. I can't stress how much I love this software. The rendering above is the workbench without the 3/8" plywood top and shelves.
UPDATE (2/4/2015): I decided it would be nice to provide the SketchUp design files so that you can view the design and pick it apart at home. I'll try to keep this link active.
I wanted the workbench's primary aesthetic to be the 2x4 frame and the 4x4 legs. I also wanted to recess the plywood top and shelving so that the edges would be covered by the 2x4 framing. I achieved this by inlaying bracing the held the top and shelves.
SketchUp gave me the ability to tweak the design and try different things in a 3D space ultimately designing a MUCH better product. I can't stress how much I love this software. The rendering above is the workbench without the 3/8" plywood top and shelves.
UPDATE (2/4/2015): I decided it would be nice to provide the SketchUp design files so that you can view the design and pick it apart at home. I'll try to keep this link active.
I wanted the workbench's primary aesthetic to be the 2x4 frame and the 4x4 legs. I also wanted to recess the plywood top and shelving so that the edges would be covered by the 2x4 framing. I achieved this by inlaying bracing the held the top and shelves.
We started with the 2x4 frame for the top of the bench and worked our way down. The photo on the right shows the plywood top laying inside the frame (placed there to verify the measurements for the legs and bracing.
Here is a rendering of one of the legs. SketchUp allows you to group and duplicate elements. This comes in handy especially when you want to make an exploded view. |
The bandsaw made short work of the notching process |
Just needed to notch the 4x4 and them move on to the bandsaw. |
Forstner bit used to make a nice flat resessed hole for washer and lagbolt to hold 4x4 leg flush against the frame. |
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Once the notch was cut, we were able test fit the 2x4. |
We waited until this point int he build to actually chop the legs to lenght. We decided it would be best to get our notching done first just in case we messed something up.
Chop! Chop! |
Time to attach the legs to the top!!! |
Then we measured, cut, and ripped some 2x4s for the recessed bracing. |
To do that, we had to fit the long 4x4 into place and then mark the notch points. Since this was a shallow cut, it was easiest to do the entire cut on the table saw. We were only making 2 notches after all.
The bracing sure looked nice once it was assembled, though. The front and back bits of inner bracing are the ripped section of 2x4. I wasn't too concerned about the lower shelving needing a lot of lip to sit on all the way around, so I used some of the wood that was left over from ripping the upper 2x4s.
Dad asking for me to bring him a sarsaparilla. (We're not done yet, pops!) |
Have you ever priced heavy duty leveling feet? Those sonsofbitches ain't cheep.
So, I did some research and came across Dan's Shop. Great work, Dan!
One thing I found out, however, is that coupling nuts can be a little steep for what they are....
3" Carriage bolts from Lowe's Under a buck each. |
1/2" Coupling Nuts from Lowe's Just shy of $4 each. |
12 pack for $20 |
'X' marks the spot. |
Ka-Chunk! |
The floor stand drill press was hard to move around, but it sure was handy for drilling these holes |
Threading the bolt into the joining nut made it easier to hammer the bolt down. I recessed the nut a bit because my bolts were so long. |
Stop. It's Hammer Time. |
We used a wood bit slightly smaller than the diameter of the bolt head and the hockey pucks actually hold tightly to the bolt. |
Look. It's a shelf. With stuff on it! |
For those who want to know, I spent about $200 on materials for this project not counting tools.